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8" Width 200C Hot Rolling Press w/ Digital Pressure Display (Ar Gas Compatible)- MSK-HRP-04B

8" Width 200C Hot Rolling Press w/ Digital Pressure Display (Ar Gas Compatible)- MSK-HRP-04B

SKU: msk-hrp-04b

Price: RFQ

Specifications

MSK-HRP-04B is a desktop rolling press with a maximum working temperature up to 200°C.The temperature of two 8'' wide rollers is individually controlled by two PID temperature controllers to achieve better heating uniformity and control accuracy. The compression pressure force can be measured by the integrated load cell and displayed on the control box during the process. It is an ideal tool for calendaring battery electrodes, plastic media, and soft metal foils. Typical usage is to increase material density and achieve better surface quality. Note: Since 12/18/2020, Digital Micrometers are included in the standard package instead of Mechanical Micrometers. SPECIFICATIONS: Effective Calendaring Width 200 mm Roller Material & Size High strength hardening steel with hardness RC > 52 (Attention: It is not suitable for calendaring materials with RC > 45) The Roller surface is plated by Cr for anti-corrosive Size: 96 mm Dia. x 220mm W Roll line speed: 0~26mm/s adjustable ( Actual Speed = display value * 0.65 ) Heating power: 1600W (800Wx2) Max. the temperature for the roller: 200°C Note: benchtop rolling press is not suitable for calendaring thick metals. For applications with such needs, please consult with MTI engineers Roller Gap 0~2 mm ± 0.01 mm adjustable, Dial Gauge Accuracy (Thickness Indicating) Two digital micrometers are included. Range: 0 - 12.7mm Accuracy: 0.004mm Pressure Force Indication 0~2T (the unit display is Kgf) (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.) Heating Temperature Two digital temperature controllers with 30 segments programmable for control two rollers separately 150°C suggested, and 200°C maximum Max Heating Rate: 4°C/minute Power of Heating Elements: 2000W Temperature Control Accuracy: +/-5°C Power AC 208 - 240V single phase, 50/60Hz Notice: 220V AC Power plug is not included. Please click here to order the plug (You may order a transformer 3000W to use it at 110V, click here to order ) 2200W max. in total Motor (Ar Gas Glove Box Compatible) High torque 24VDC motor with reducing gear (1:75) Motor power: 40W Rolling speed adjustable: 0~40 mm/s (real linear speed of rollers) Digital controlled with c onstant output power Output Thickness Depending on the electrode's material and thickness, typically: A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm Thickness uniformity: +/- 2 microns if coating electrode thickness +/- 5 micron and each rolling increased < 10 microns Optional MSK-HRP-04-RD R2R system can be integrated with the calendaring machine at extra cost to enable the automatic film unwinding -> winding after calendaring.(Pic. 1-3) The vertical version is available upon request at an extra cost (Pic.4) Pic. 1 Pic. 2 Pic. 3 Pic. 4 Compliance CE Certified NRTL or CSA certification is available upon request at extra cost. Article References Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only) Analysis of geometric and electrochemical characteristics of lithium cobalt oxide electrode with different packing densities Warnings Do not touch the surface of the rolling part of the machine when the rollers are heated up or running. You may calibrate the temperature by TC-calibrator-LD , and refer to the instruction here from time to time to ensure heating temperature accuracy Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness. Never calendaring decrement over 0.02mm. Never roll materials with hardness > 45HRC Clean roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion

Effective Calendaring Width

  • 200 mm
Roller Material & Size

  • High strength hardening steel with hardness RC > 52 (Attention: It is not suitable for calendaring materials with RC > 45)
  • The Roller surface is plated by Cr for anti-corrosive
  • Size: 96 mm Dia. x 220mm W
  • Roll line speed: 0~26mm/s adjustable (Actual Speed = display value * 0.65)
  • Heating power: 1600W (800Wx2)
  • Max. the temperature for the roller: 200°C
  • Note: benchtop rolling press is not suitable for calendaring thick metals. For applications with such needs, please consult with MTI engineers

Roller Gap

  • 0~2 mm ± 0.01 mm adjustable, 
Dial Gauge Accuracy
(Thickness Indicating)

  • Two digital micrometers are included.
  • Range: 0 - 12.7mm
  • Accuracy: 0.004mm

Pressure Force Indication

  • 0~2T (the unit display is Kgf) 
  • (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.) 
Heating Temperature
  • Two digital temperature controllers with 30 segments programmable for control two rollers separately
  • 150°C suggested, and 200°C maximum
  • Max Heating Rate: 4°C/minute
  • Power of Heating Elements: 2000W
  • Temperature Control Accuracy: +/-5°C

Power

Motor (Ar Gas Glove Box Compatible)

  • High torque 24VDC motor with reducing gear (1:75) 
  • Motor power: 40W
  • Rolling speed adjustable: 0~40 mm/s (real linear speed of rollers)
  • Digital controlled with constant output power 

Output Thickness

  • Depending on the electrode's material and thickness, typically:
    • A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
    • A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
    • A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
  • Thickness uniformity: +/- 2 microns if coating electrode thickness +/- 5 micron and each rolling increased < 10 microns

 Optional 


  • MSK-HRP-04-RD R2R system can be integrated with the calendaring machine at extra cost to enable the automatic film unwinding -> winding after calendaring.(Pic. 1-3) 
  • The vertical version is available upon request at an extra cost (Pic.4)
  Pic. 1   Pic. 2    Pic. 3    Pic. 4

Compliance 
  • CE Certified
  • NRTL or CSA certification is available upon request at extra cost.
Article References
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  •  You may calibrate the temperature by TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness.
  • Never calendaring decrement over 0.02mm. Never roll materials with hardness > 45HRC
  • Clean roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion

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