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200C 8" Width Heated Rolling Press with Variable Speed (Ar Gas Compatible) - MSK-HRP-04

200C 8" Width Heated Rolling Press with Variable Speed (Ar Gas Compatible) - MSK-HRP-04

SKU: msk-hrp-04

Price: RFQ

Specifications

MSK-HRP-04 is a desktop Heated Rolling Press with two independent temperature controllers up to Max. 200 working temperature, which is designed for preparing the thin electrode for flexible battery, and any soft materials, and can be used under Ar gas safely. (Warning: is not suitable for RC > 45 materials) SPECIFICATIONS: Effective Cylinder Width 200 mm Roller Material & Size High strength hardening steel with hardness with RC > 52 The Roller surface is plated by Cr for anti-corrosive Size: 96 mm Dia. x 220mm W Note: The benchtop rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers. Roller Gap 0~1.2 mm adjustable Note: The gap tolerance may vary with temperature raising as below RT-100°C: 0.008 - 0.01 mm 100 - 150°C: 0.02 - 0.03 mm 150 - 200°C: 0.03 - 0.05 mm Mechanical Dial Gauge (Included) Range: 0 - 3mm Accuracy: 0.01mm Upgradable Digital Micrometer (Not Included) Digital Micrometers are available at an extra cost: Range: 0 - 12.7mm Accuracy: 0.004mm Minimum Thickness Depending on the electrode's material and thickness, typically: A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm Heating Temperature Two digital temperature controllers with 30 segments programmable for control two rollers separately 200°C maximum. Recommended Heating Rate: 1.3°C/minute Two heating elements are installed Power of each Heating Element: 1000W total 2000W) Temperature Control Accuracy: +/-5°C The heating rod is consumable. Please click the picture left to order Power AC 208 - 240V Single phase, 50/60Hz Notice: 220V AC Power plug is not included. Please click here to order the plug (You may order a 3000W transformer to use it at 110V, click here to order) 2000W max. in total Motor High torque motor with reducing gear, which can run under Ar gas safely Rated power 100W Digital speed Display: 0~26 mm/s (real linear speed of rollers) Roll to Roll System (Optional) For 200 mm width Roll to Roll, please consider below R2R device (click picture 1-2 & 3 to order) Vertical position rolling can be customized as requested at extra cost. Please refer to picture 4 below Pic. 1 Pic. 2 ( R2R -laminating ) Pic. 3 Compliance CE Certified MET certificate is available upon request at extra cost. Article Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only) Analysis of geometric and electrochemical characteristics of lithium cobalt oxide electrode with different packing densities Warnings Do not touch the surface of the rolling part of the machine when the rollers are heated up or running. Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD , and refer to the instruction here from time to time to ensure heating temperature accuracy Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with sheet original thickness. Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring. Never roll materials with hardness > 45HRC Clean roller surface for each rolling and Use acetone to clean and lubricate when not use to avoid corrosion It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

Effective Cylinder Width

  • 200 mm
Roller Material & Size
  • High strength hardening steel with hardness with RC > 52 
  • The Roller surface is plated by Cr for anti-corrosive
  • Size: 96 mm Dia. x 220mm W
  • Note: The benchtop rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.

Roller Gap

  • 0~1.2 mm adjustable
  • Note: The gap tolerance may vary with temperature raising as below
    • RT-100°C: 0.008 - 0.01 mm
    • 100 - 150°C: 0.02 - 0.03 mm
    • 150 - 200°C: 0.03 - 0.05 mm

Mechanical Dial Gauge (Included)

  • Range: 0 - 3mm
  • Accuracy: 0.01mm

Upgradable Digital Micrometer
(Not Included)

  • Digital Micrometers are available at an extra cost:
  • Range: 0 - 12.7mm
  • Accuracy: 0.004mm
Minimum Thickness
Depending on the electrode's material and thickness, typically:
  • A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
  • A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
  • A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
Heating Temperature


  • Two digital temperature controllers with 30 segments programmable for control two rollers separately
  • 200°C maximum.
  • Recommended Heating Rate: 1.3°C/minute
  • Two heating elements are installed
  • Power of each Heating Element: 1000W total 2000W)
  • Temperature Control Accuracy: +/-5°C
  • The heating rod is consumable. Please click the picture left to order

Power

Motor

  • High torque motor with reducing gear, which can run under Ar gas safely
  • Rated power 100W
  • Digital speed Display: 0~26 mm/s (real linear speed of rollers)
Roll to Roll System (Optional)


  • For 200 mm width Roll to Roll, please consider below R2R device (click picture 1-2 & 3 to order)
  • Vertical position rolling can be customized as requested at extra cost. Please refer to picture 4 below
Pic. 1      Pic. 2 ( R2R -laminating ) Pic. 3
                Compliance
  • CE Certified
  • MET certificate is available upon request at extra cost.
Article
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  • Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with sheet original thickness.
  • Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring.
  • Never roll materials with hardness > 45HRC
  • Clean roller surface for each rolling and Use acetone to clean and lubricate when not use to avoid corrosion
  • It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

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