Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG1

Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG1

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Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG1

Hi-Throughput Hot Rolling Machine (32 Sample/Batch) for Research of Alloy Deformation Strengthening -MSK-HRP-MG1

SKU: msk-hrp-mg1

Price: RFQ

Description

MSK-HRP-MG1 is a high-throughput, fully automated system designed to continuously process up to 32 metal samples. It integrates automated feeding, rapid heating, reciprocating rolling, optional flattening, and rapid cooling into a unified workflow, enabling seamless execution of key thermal and mechanical processes.

The system supports adjustable roller speeds to generate controlled shear forces and is equipped with auxiliary heating on both rollers to maintain processing temperature. Through precise plastic deformation, it effectively modifies metal geometry, refines microstructure, and tailors mechanical properties.

With modular rolling configurations and a fully programmable process sequence, the MSK-HRP-MG1 allows users to adapt the system to specific material and process requirements while maintaining consistent, repeatable results across multiple samples.

SPECIFICATIONS

Rolling Press
   
  • Roller Dimension: Φ121mm x W 150mm
  • Roller material: 4Cr5MoSiV1H13with hardness HRC 55 ( RT ) and HRC 40 ( 450ºC)
  • Rolling Speed: 0 - 20 RPM adjustable and independently controlled for two rollers
  • Rolling motors: Two motors with 1:72 gear and Max. torque 4000Nm.
  • Pressure sensors: Two sensors to display pressing force up to 7 metric ton with digital display
  • Rolling thickness: Max. 30 mm max and Min. 0.1 mm
  • Rolling amount: 0.04 - 0.5 mm programmable for each rolling with digital display
  • Max. rolled sample size: L200 x W 40mmThickness 1mm
  • Heating plate: The heating plate in the entrance with 450ºC Max. 
  • Material to be rolled: < 28 HRC
  • Input Power: 8KW, three-phase, 208- 240VAC , 50/60 Hz

Sample feeding system

  •  The rotary sample holder carries 32 pcs samples
  • The sample will be sent into the induction heating zone, then send it into the rolling machine one by one via a PC program via a pneumatic system.
  • Initial max. sample size to be rolled: 20x20x10mm
  •    

 Induction Heating System

  •  The sample will be heated by an induction coil when it moves to the heat zone
  • IR temperature sensor will oscillate with induction coil to control sample temperature to the setting value. 
  • Induction coil oscillating speed: 1-10mm/S programmable
  • Max. heating temperature: 950oC max. programmable
  • Induction power 208- 240VAC, three-phase, 20KW

Cooling System

  • After recirculation of hot rolling, the sample will be placed on a cooling plate via a pneumatic clamp
  • The sample will be cold by spray liquid nitrogen gas up to - 50oC. by a temperature controller and liquid solenoid valve
  • 30L liquid nitrogen tank is required, but not included
Control Panel
  • The whole system is controlled by a 15.6" touch screen PC. The control or programmable parameters include:
    • Induction coil oscillating speed
    • Sample heating temperature for each sample
    • Rolling speeds of top and bottom roller for each sample
    • Pressing down amount for each rolling of each sample
    • Rolling cycle for each sample
    • The temperature of the heating plate on the rolling machine
    • Time of liquid nitrogen spraying
    • The temperature of rolled & cold sample.
  • 30 programs can be pre-stored for quick operation
  •  All data and curves can be download to an outside PC.
Compliance
  • CE certified
  • NRTL certification is available upon request at the extra cost