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Economic Flat Slot Die Coater (optional 50 or 100mm Width) w/ Heating Vacuum Bed - MSK-AFA-III-FSC

Economic Flat Slot Die Coater (optional 50 or 100mm Width) w/ Heating Vacuum Bed - MSK-AFA-III-FSC

SKU: msk-afa-iii-fsc

Price: RFQ

Specifications

MSK-AFA-III-FSC is an economic flat slot die with a 100mm coating head. It is an excellent tool to research film coating for perovskite solar cells, fuel cell proton exchange membrane, and the battery electrode. SPECIFICATIONS Working Power 110VAC or 208 - 240V AC 50/60Hz selectable from product option 1500W Slot Died head Slot die head fixtures with coating widths of 50mm and 100 mm are available in the product options bar Syringe Pump Digital Controlled Infusion Syringe Pump and connection pipe are included Displays total volume dispensed in mL or µL units The maximum pumping rate of 25 mL/hr with a 60 mL syringe Precise reproducible flow rates Selectable infusion rates units: mL/hr, µL/hr, mL/min, µL/min Click the picture left to see detailed specs. Micrometer Head One micrometer head is a built-in travel rod of the coater to adjust the gap between slot die and substrate A digital micrometer head is available as an option at an extra cost Digital Micrometer Head 1" Travel 0.003 mm Accuracy Travel Speed & Length Travel Speed: 0 - 80mm/sec variable Travel distance: 0 - 400 mm adjustable Heated Vacuum Bed Vacuum chuck made of aluminum alloy with the small hole Vacuum chuck Area: 200 mm(W) x 365 mm(L) (8"W x 14"L) Heating elements are installed inside the chuck which can reach 100ºC Max. Precision digital temperature controller with +/- 1ºC accuracy One high temperature temped glass plate is put on the vacuum chuck, and substrate will be put on the top Options Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to It is recommended to operate the coater under a fume hood . (Click Pic.3 for detail.) May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 ) You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.) Pic.1 Pic.2 Pic.3 Pic. 4 Pic.5 Compliance CE certified NRTL or CSA certification is available upon request at the extra cost Application Note Coating thickness is not dependent on or equal to the gap between the slot die head and substrate. Usually, the gap shall be larger than the coating thickness. Coated thickness is strongly dependent on slurry viscosity, coating speed, and flow speed. ( Lower viscosity, low flow rate, and low speed will result in a thinner film Please practice finding the best parameters which suitable for you Example 5% carbon+ polymer, viscosity: 500mPa·s, substrate: Al foil of 16 um, Gap: 200 um, Slurry feeding rate:: 0.1 ml/minute , Coating speed: 12mm/s Coated film thickness: 10 um +/- 2 um References PNNL micro battery application: A reliable sealing method for micro batteries Building better micro batteries: from fundamental research to manufacturing

Working Power
  • 110VAC or 208 - 240V AC 50/60Hz selectable from product option
  • 1500W 
Slot Died head
  • Slot die head fixtures with coating widths of 50mm and 100 mm are available in the product options bar
   
 

Syringe Pump

  • Digital Controlled Infusion Syringe Pump and connection pipe are included
  • Displays total volume dispensed in mL or µL units
  • The maximum pumping rate of 25 mL/hr with a 60 mL syringe
  • Precise reproducible flow rates
  • Selectable infusion rates units: mL/hr, µL/hr, mL/min, µL/min
  • Click the picture left to see detailed specs.

Micrometer Head

  • One micrometer head is a built-in travel rod of the coater to adjust the gap between slot die and substrate
  • A digital micrometer head is available as an option at an extra cost        
         

             Digital Micrometer Head 1" Travel 0.003 mm Accuracy

Travel Speed & Length
  • Travel Speed: 0 - 80mm/sec variable
  • Travel distance: 0 - 400 mm adjustable
Heated Vacuum Bed
  • Vacuum chuck made of aluminum alloy with the small hole
  • Vacuum chuck Area: 200 mm(W) x 365 mm(L) (8"W x 14"L)
  • Heating elements are installed inside the chuck which can reach 100ºC Max. 
  • Precision digital temperature controller with +/- 1ºC accuracy
  • One high temperature temped glass plate is put on the vacuum chuck, and substrate will be put on the top
Options
  • Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to 
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
Pic.1    Pic.2    Pic.3

 

Pic. 4    Pic.5
Compliance
  • CE certified
  • NRTL or CSA certification is available upon request at the extra cost


Application Note
  • Coating thickness is not dependent on or equal to the gap between the slot die head and substrate. 
  • Usually, the gap shall be larger than the coating thickness. Coated thickness is strongly dependent on slurry viscosity, coating speed, and flow speed. ( Lower viscosity, low flow rate, and low speed will result in a thinner film Please practice finding the best parameters which suitable for you
  • Example 5% carbon+ polymer, viscosity: 500mPa·s, substrate: Al foil of 16 um,
    • Gap: 200 um, Slurry feeding rate:: 0.1 ml/minute , Coating speed: 12mm/s
    • Coated film thickness: 10 um +/- 2 um
References

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