Skip to product information
500mm-wide Tape Casting Sheet Coater (20"W°43"L) w/ Optional 120°C Vac. Bed & Doctor Blade or Slot Die - MSK-AFA-W500-AL

500mm-wide Tape Casting Sheet Coater (20"W°43"L) w/ Optional 120°C Vac. Bed & Doctor Blade or Slot Die - MSK-AFA-W500-AL

SKU: msk-afa-w500-al

Price: RFQ

Specifications

MSK-AFA-W500-AL is a 500mm-wide 1000mm-long tape casting flat-bed film coater with a 120°C heating vacuum chuck. The system includes a 500mm-wide doctor-blade film applicator. It is designed for prototyping medium size thin film coating for different applications, such as membranes, batteries, solar cells, etc. SPECIFICATIONS: Power 208-240VAC, single phase, 50/60 Hz 2000W (heating bed) 120-240VAC, single phase, 50/60Hz 80W (24VDC power adapter) (non-heating bed) Control Panel Touchscreen control panel for the settings of coating speed, distance, temperature, and vacuum. Travel speed: 500 - 5000 mm/min Travel distance: 1 - 1000 mm Vacuum chuck temperature: 120ºC PID temperature control with an accuracy of ±1°C Heating Vacuum Chuck Aluminum alloy flat vacuum chuck Flatness: ±5 µm Vacuum chuck: L 1100 ×W 550 mm Vacuum area: L 1000 × W500 mm Effective coating area: L 1000 × W500 mm Max. heating temperature: 120°C Coating Thickness Max. Area: 1000mm (L) x 350mm (W) Max Thickness: 500 microns with accuracy +/- 10 microns Note: Film thickness accuracy is strongly dependent on Slurry Viscosity. Slurry quality is very important for film quality. Doctor Blade Film Applicator Stainless steel structure with 4 guiding wheels Slurry guiding plate for even distribution of slurry. 500 mm coating width. Wet film thickness between 0 - 5000 microns. The two digital micrometers, 0-12.7 mm, ±5 µm Slot-die Film Applicator (optional) Stainless steel structure with 4 guiding wheels Contactless coating for thin films 500mm coating width 2 sets of stainless steel shims: 0.2mm, 0.3mm, and 0.4mm The two digital micrometers, 0-12.7 mm, ±5 µm Vacuum Pump (Optional) 120 L/min oilless vacuum pump Ø8mm OD gas tube Top heating cover option (optional) IR light heating cover is available upon request at the extra cost ( click Pic left to see details) Digital temperature controller is built in ( single point control) Max. working temperature: 120oC Power: 220VAC +/- 10%, 50/60Hz, 2500W Application Notes Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to It is recommended to operate the coater under a fume hood . (Click Pic.3 for detail.) May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 ) You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.) You may need a Dry oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.) Pic.1 Pic.2 Pic.3 Pic. 4 Pic.5 Compliance CE certified NRTL or CSA certification is available upon request at an extra cost. (based on UL61010/SPE-1000 regulation).

Power
  • 208-240VAC, single phase, 50/60 Hz
  • 2000W (heating bed)
  • 120-240VAC, single phase, 50/60Hz
  • 80W (24VDC power adapter) (non-heating bed)
Control Panel
  • Touchscreen control panel for the settings of coating speed, distance, temperature, and vacuum. 
  • Travel speed: 500 - 5000 mm/min
  • Travel distance: 1 - 1000 mm
  • Vacuum chuck temperature: 120ºC
  • PID temperature control with an accuracy of ±1°C
Heating Vacuum Chuck
  • Aluminum alloy flat vacuum chuck
  • Flatness: ±5 µm
  • Vacuum chuck: L1100 ×W 550 mm 
  • Vacuum area: L1000 × W500 mm
  • Effective coating area: L1000 × W500 mm
  • Max. heating temperature: 120°C
Coating Thickness
  • Max. Area: 1000mm (L) x 350mm (W)
  • Max Thickness: 500 microns with accuracy +/- 10 microns
  • Note: Film thickness accuracy is strongly dependent on Slurry Viscosity. Slurry quality is very important for film quality.
Doctor Blade Film Applicator


  • Stainless steel structure with 4 guiding wheels
  • Slurry guiding plate for even distribution of slurry. 
  • 500 mm coating width.
  • Wet film thickness between 0 - 5000 microns.
  • The two digital micrometers, 0-12.7 mm, ±5 µm
Slot-die Film Applicator (optional)
  • Stainless steel structure with 4 guiding wheels
  • Contactless coating for thin films
  • 500mm coating width
  • 2 sets of stainless steel shims: 0.2mm, 0.3mm, and 0.4mm
  • The two digital micrometers, 0-12.7 mm, ±5 µm
Vacuum Pump (Optional)
  • 120 L/min oilless vacuum pump
  • Ø8mm OD gas tube
Top heating cover option (optional)
 
  • IR light heating cover is available upon request at the extra cost ( click Pic left to see details)
  • Digital temperature controller is built in ( single point control)
  • Max. working temperature: 120oC
  • Power: 220VAC +/- 10%, 50/60Hz, 2500W
Application Notes

    • Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to 
    • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
    • May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
    • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
    • You may need a Dry oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)                   
      Pic.1    Pic.2    Pic.3
       
      Pic. 4    Pic.5

    Compliance
    • CE certified
    • NRTL or CSA certification is available upon request at an extra cost. (based on UL61010/SPE-1000 regulation).

    You might also like...