Skip to product information
150C Max. Hot Rolling Press (12'' Width) with Pressure Control Up to 30T - MSK-H2300-E150

150C Max. Hot Rolling Press (12'' Width) with Pressure Control Up to 30T - MSK-H2300-E150

SKU: msk-h2300-e150

Price: RFQ

Specifications

MSK-H2300-E150 is an electric hot rolling press with a maximum the working temperature of 150°C and Max. the pressure of 30T. The 300mm wide rollers (HRC60) allow the process of various materials such as battery electrodes, plastic media, soft metal, and composite foils. The built-in hydraulic pressure regulating system provides stable pressure control over the entire calendaring process. It is an ideal tool to increase material density and achieve better surface quality. SPECIFICATIONS: Features PLC control system simplifies HMI. A large touchscreen panel controls pressure, rolling speed, temperature, and data logging. The pneumatic pressure regulating system ensures stable pressure during operation. Rolling thickness is adjustable up to 3 mm The optional R2R system enables continuous hot rolling substrate rolls for calendaring and lamination. Voltage and Power AC220V +/- 10%, single phase, 50/60Hz, 8 kW Roller Dimension Diameter: 196 mm, Width: 300 mm (maximum rolling foil or electrode width is recommended as 200 mm) Roller Material and Hardness 9Cr3Mo, surface coated with chromium layer with a thickness of >0.08mm HRC 65-70 Note: Never roll materials with hardness > 60HRC. Rolling Gap Thickness 0 ~ 3mm, manual adjustment Rolling Thickness Accuracy ± 3μm (Only if the uniformity of the sample is ≤ ±2μm) Rolling Thickness Decrement The maximum rolling thickness decrease of 25-30% is suggested (For thick samples, multiple-time rollings are required) Roller Temperature Max. 150°C ( IR heating) within +/- 5 oC at 200 mm zone The IR heating tubes are available as consumables and please check here ( MSK-H2300-E150-IR235 ) Optional:200oC working temperature is available upon request at extra cost Rolling Speed 0.5 ~ 4.7 m/min Max Pressure Pressure load: 30 Tons max. , pressure adjustable by Touch Screen Control Panel Real-time pressure displays with data logging Dimension L1241mm*W600mm*H981mm Weight ~ 800 kg Roll to Roll System (optional) MSK-E2300RD R2R system can be integrated with the calendaring machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details. Application Notes Important announcement (please read this before placing the order) Must use ethanol or acetone to clean the rollers' surface after each use and keep it dry. Never roll material with hardness > 60HRC If the machine will be idle for a long period, please apply anti-rust lubricant on the rollers The minimum thickness of the rolled sheet should depend on the physical properties of the material. Here are some results from our test: Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only) Compliance CE Certified NRTL certificate is available upon request at extra cost. Warnings Do not touch the surface of the rolling part of the machine when the rollers are heated up or running. Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD , and refer to the instructions here from time to time to ensure heating temperature accuracy Never roll materials with hardness > 60HRC Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness. Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring. Heating beyond 120ºC will cause roller deformation and may yield results with imperfections. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. Clean the roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

Features

  • PLC control system simplifies HMI. A large touchscreen panel controls pressure, rolling speed, temperature, and data logging.
  • The pneumatic pressure regulating system ensures stable pressure during operation.
  • Rolling thickness is adjustable up to 3 mm
  • The optional R2R system enables continuous hot rolling substrate rolls for calendaring and lamination.

Voltage and Power 

  • AC220V +/- 10%, single phase, 50/60Hz, 8 kW

Roller Dimension

  • Diameter: 196 mm, Width: 300 mm (maximum rolling foil or electrode width is recommended as 200 mm)

Roller Material and Hardness

  • 9Cr3Mo, surface coated with chromium layer with a thickness of >0.08mm
  • HRC 65-70
  • Note: Never roll materials with hardness > 60HRC.

Rolling Gap Thickness

  • 0 ~ 3mm, manual adjustment

Rolling Thickness Accuracy 

  • ± 3μm (Only if the uniformity of the sample is ≤ ±2μm)

Rolling Thickness Decrement

  • The maximum rolling thickness decrease of 25-30% is suggested (For thick samples, multiple-time rollings are required)

Roller Temperature

         

  • Optional:200oC working temperature is available upon request at extra cost

Rolling Speed

  • 0.5 ~ 4.7 m/min

Max Pressure 

  • Pressure load: 30 Tons max., pressure adjustable by Touch Screen Control Panel
  • Real-time pressure displays with data logging
Dimension
  • L1241mm*W600mm*H981mm
Weight 
  • ~ 800 kg
Roll to Roll System (optional)

  • MSK-E2300RD R2R system can be integrated with the calendaring machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details. 

                     


Application Notes


Important announcement (please read this before placing the order)

  • Must use ethanol or acetone to clean the rollers' surface after each use and keep it dry.
  • Never roll material with hardness > 60HRC
  • If the machine will be idle for a long period, please apply anti-rust lubricant on the rollers
  • The minimum thickness of the rolled sheet should depend on the physical properties of the material. Here are some results from our test:
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)

Compliance 
  • CE Certified
  • NRTL certificate is available upon request at extra cost.
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  • Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD, and refer to the instructions here from time to time to ensure heating temperature accuracy
  • Never roll materials with hardness > 60HRC
  • Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness.
  • Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring.
  • Heating beyond 120ºC will cause roller deformation and may yield results with imperfections. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Clean the roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion
  • It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

You might also like...