Roll to Roll CVD System for Continuous 2D Film Growth of Sheet or Wire Annealing- OTF-1200X-III-RR

Roll to Roll CVD System for Continuous 2D Film Growth of Sheet or Wire Annealing- OTF-1200X-III-RR

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Roll to Roll CVD System for Continuous 2D Film Growth of Sheet or Wire Annealing- OTF-1200X-III-RR

Roll to Roll CVD System for Continuous 2D Film Growth of Sheet or Wire Annealing- OTF-1200X-III-RR

SKU: roll-to-roll-cvd-system-for-continuous-2d-film-growth-of-sheet-or-wire-annealing-otf-1200x-iii-rr

Price: RFQ

Description

OTF-1200X-III-RR is a lab-scale Roll to Roll graphene preparation tube furnace system , which contains 100mm O.D. three heating zone split tube furnaces at 1200 º C Max. and two vacuum chambers with substrate reeling in and out, as well as a touch screen control panel. The R2R system is designed for exploring the flexibility to grow graphene or other CVD films continuously for the industry. ( Tension control mechanism is added since Jan 2023 )

Three Heating Zone Tube Furnace



  • Input power: 220VAC, 50/60Hz, a single phase at Max. 5KW
  • Heating element: Fe-Cr-Al Alloy doped by Mo
  • 1200oC Max. working temperature for < 60 minutes
  • 1100oC Max. working temperature for continuous heating
  • Recommended heating rate: ≤ 10ºC/min
  • High-purity quartz tube: φ100 x 1400mm
  • Total three heating zone lengths: 600mm (150mm + 300mm + 150mm)
  • Built-in PID Auto-Tune function with overheating & broken thermocouple protection
  • Temperature accuracy: ±1ºC
R2R Vacuum Chambers      

  • Two vacuum chambers are located at two ends of the furnace and connected to the quartz tube
  • The reeling rollers for a substrate in and out are located inside the vacuum chamber 
  • The reeling speed for the substrate is adjustable from 1- 400mm/min
  • The precision tension control mechanism is built in form 0 - 1000g
  • One roll of copper foil with 80 mm width and 0.025 mm thick (~2 kg) is included for customer practice
  • The max vacuum pressure for the chamber: 5 x 10^-2 torr
Three-Channel Gas Delivery Station (Optional)

  • Power: 220VAC, 50Hz, single-phase at Max. 23KW
  • Gas mixing tank: φ80 x 120mm
  • Working Temperature: 5~45ºC
  • Max. Pressure: 3 x 10Pa
  • Accuracy: ±1.5% F.S.
  • Liner: ±(0.5-1.5)% F.S.
  • Duplicate accuracy: ±0.2%F.S.
  • Controlling Range:
    • Controller 1: 0~50 SCCM (Methane calibration)
    • Controller 2: 1~200 SCCM (H2 gas calibration)
    • Controller 3: 1~200 SCCM (Ar gas calibration)
  • Click Pic on the left for detailed specification
  • Warning: H2 and Methane must be installed nearby the furnace to alarm gas leaking
Vacuum Pump and Valve
(Optional)
   
  • Heavy-Duty Rotary Vane Vacuum Pump (7.8 CFM -240 L/m) with Two-Stage Exhaust System installed in the bottom case with max. vacuum pressure 10-2 Torr.
  • KFD25 adapter and stainless steel pipe are connected between the pump and tube flange with the ball valve
  • Digital vacuum pressure gauge and display are installed with the furnace (Pic. 1)
  • The oil-less pump (Pic. 2) and gas mixing & delivery system (Pic. 3) are available and the PID pressure-controlled vacuum system is available upon request at an extra cost
        Pic. 1          Pic. 2Pic. 3
Anti-corrosive Pressure Gauge
  

  • 3.8 x 10-5 to 1125 Torr measurement range
  • Anti-corrosive, gas-type independent 
  • High accuracy and reproducibility in the atmosphere for reliable atmospheric pressure detection
  • Fast atmospheric detection eliminates waiting time and shortens the process cycle
  • Easy to exchange plug & play sensor element
  • Click the picture to view detailed specs
          Temperature Controller
          • Three temperature controllers with 30 programmable segments with +/- 1ºC temperature accuracy
          • Built-in PID Auto-Tune function with overheating & broken thermocouple protection
          • Over-temperature protection and alarm allow for operation without attendant(s)
          • RS485 Communications Port with PC operation software
          • You may upgrade the temperature controller to the Eurotherm Controller with 0.1ºC accuracy with software
          •             
          Control Panel
          • 7" touch screen control panel which will control temperature, gas flow rate, plasma power 
          • PC control software is available upon request for remote operation by Laptop computer (Must buy a laptop with pre-installed software)
          Dimensions
          • 2400mm L x 600mm W x 1400mm H
          Warranty 
          One-year limited warranty with lift time support (Consumable parts such as processing tubes, O-rings, and heating elements are not covered by the warranty, please order the replacement at related products below.)
          Compliance
                  
          • CE Certified
          • NRTL (UL61010) or CSA certification is available at an extra cost
          Application Note

          • The furnace can be modified into a roll-to-roll hydrogen wire annealing furnace by adding an H2 burning and leaking detecting and protection system, as Pic. 1
          • This roll-to-roll CVD tube furnace can be engaged to 8.5", 11" or 15" tubes, as Pic. 2
          •  Pic. 1         Pic. 2
          Shipping Weight & Dimensions 1. 48" x 40" x 32", 180 lbs     2. 48" x 40" x 38", 485 lbs     3.  77" x 40" x 46", 450 lbs   4. 47" x 40" x 42", 195 lbs        5.     52" x 40" x 45", 340 lbs